FLEXIBOWL | VISION

FLEXIVISION

FlexiVision is the machine vision software that manages FlexiBowl’s operations, developed using Cognex Vision Pro library tools.

FlexiBowl can be equipped with FlexiVision, a vision system specifically designed for this product, while also remaining compatible with third-party machine vision systems if required.

FlexiVision is our vision system, meticulously refined over the years to ensure precise monitoring of operations. It dynamically manages all FlexiBowl functions, including acceleration, deceleration, speed, angle, and activation of the flip mechanism. Additionally, it oversees the bulk feeder algorithm and robot calibration.

The system facilitates the transfer of coordinates to the robot for accurate pick-and-place execution and precise part localization within FlexiBowl. FlexiVision also streamlines communication with the robot and assists in configuring the recipe database. Moreover, it supports up to two additional inspection cameras for enhanced intermediate-level control.

HOW IT WORKS

FlexiVision is designed to minimize the integration time of a vision system into FlexiBowl.

It captures an image once the parts have stabilized on the disc, ensuring precise detection and processing.

  1. Its algorithm detects and identifies the coordinates of each object on the FlexiBowl.
  2. FlexiVision transmits these coordinates to the robot in charge of the pick-and-place operation.
  3. The vision system captures another image, initiating either a new pick-and-place cycle or movement of the FlexiBowl. If needed, it also triggers the bulk feeder's unloading sequence.

Additionally, the FlexiVision algorithm monitors the quantity of parts in each section of the disc and manages the release of new parts. This ensures a constant supply for pick-and-place operations, maximizing productivity.

FAQ - VISION IN MODERN ROBOTICS

Why are vision systems so important in today’s robotics ?
Modern production environments are dynamic and less predictable.
Vision systems give robots the ability to adapt, rather than rely on fixed positions or repetitive tasks. This makes automation more flexible, more accurate, and better suited to real‑world applications.

Are vision systems necessary for Industry 4.0 and smart factories ?
Absolutely. Vision systems are a key enabler of :
-digitalized and connected production,
-real‑time process monitoring,
-data‑driven quality control.
They provide the visual data required for smart, autonomous decision‑making.

How do vision systems reduce the need for complex tooling ?
Vision reduces dependency on :
-precision fixtures,
-mechanical guides,
-fixed positioning systems
Instead of forcing the environment to fit the robot, vision allows the robot to adapt to the environment, simplifying system design and lowering integration costs.
.hidden { display: none;